PBO Fiber

PBO Fiber – Ultimate Heat & Cut Resistance

Zylon® PBO fiber cloth with the highest tensile strength and thermal stability of any commercially available organic fiber.

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Advantages of PBO Fiber

PBO offers the highest combination of tensile strength and thermal stability of any commercially available organic fiber — period.

Extreme Tensile Strength

At 5.8 GPa, PBO is approximately 10× stronger than steel and significantly stronger than carbon fiber or aramid on a weight-for-weight basis.

Extreme Heat Resistance

Decomposition temperature of 650°C with continuous use at 600°C — outperforming aramid, carbon and virtually every other organic fiber available.

Flame Retardant

Inherently non-combustible in air (LOI > 68%) with no fire-retardant additives required, making it ideal for structural firefighting and industrial fire protection.

Ultra Lightweight

Density of 1.56 g/cm³ — 5× lighter than steel rebar with the same load-bearing capacity, enabling dramatic weight savings in armored and aerospace structures.

Chemical Resistance

Resistant to organic solvents, fuels and most industrial chemicals encountered in harsh processing environments, extending service life significantly.

Low Thermal Expansion

Near-zero coefficient of thermal expansion ensures dimensional stability across wide temperature ranges — critical for precision aerospace and optical components.

PBO Fiber Direct from
Chinese Manufacturer

Impact Composites is a leading bulk supplier of PBO fiber, yarn and woven fabric in China. We supply direct to armor manufacturers, aerospace OEMs, motorsport teams and industrial filtration companies in 50+ countries with no intermediary markup.

All PBO products are supplied with full material test reports (tensile strength, LOI, decomposition temperature) and are available in standard and custom weave specifications from 50 m MOQ.

50+
Export countries
5.8
GPa tensile strength
650°C
Decomposition temp
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PBO Fiber Fabric

Our PBO Fiber Products

High-specification PBO fiber products for mission-critical applications requiring maximum thermal stability and mechanical performance.

PBO Plain Weave Fabric

PBO Plain Weave Fabric

Standard plain weave PBO cloth for ballistic soft armor backing layers, fire curtains and aerospace thermal barriers. Custom widths up to 1.6 m.
PBO Twill Weave Fabric

PBO Twill Weave Fabric

2/2 twill PBO cloth with higher drape and conformability for curved armor panels, complex structural parts and racing fire protection.
PBO Yarn

PBO Yarn (75D)

Fine-denier 75D PBO yarn for weaving custom fabrics, high-performance ropes, heat-resistant braiding and composite preform reinforcement.

PBO Fiber Specifications

PropertyPBO FiberAramid (Kevlar)Carbon Fiber (T700)Steel
Tensile Strength5.8 GPa3.6 GPa4.9 GPa0.4–2.5 GPa
Tensile Modulus270 GPa125 GPa230 GPa200 GPa
Density1.56 g/cm³1.44 g/cm³1.76 g/cm³7.85 g/cm³
Decomposition Temp650°C~430°C~400°C (oxidation)~1500°C
LOI (Oxygen Index)>68%~29%N/AN/A
Elongation at Break2.5%3.6%2.1%~25%
Fiber Diameter~12 μm~12 μm5–7 μm>100 μm

PBO Application Fields

Firefighting Gear

Structural firefighting suits, proximity suits and racing driver fire protection requiring maximum thermal stability.

Ballistic Protection

Soft armor backing layers, helmet shells and hard armor strike faces with superior V50 ballistic performance.

Aerospace

Thermal shields, structural panels and high-temperature insulation in hypersonic vehicle and satellite applications.

Industrial Filtration

High-temperature gas filtration bags for power plants, cement kilns and metal smelting above 300°C.

Motorsports

Chassis reinforcement, roll hoop backing and fire protection in Formula 1, Le Mans and professional racing series.

Space Technology

Re-entry thermal protection systems and structural composite panels for satellites and rocket components.

PBO Fiber FAQ

PBO stands for Poly(p-phenylene-2,6-benzobisoxazole). It is a rigid-rod liquid crystal polymer spun into high-performance continuous filaments. The fiber is sold commercially under the brand name Zylon®.
PBO has roughly 60% higher tensile strength (5.8 vs 3.6 GPa) and more than twice the decomposition temperature (650°C vs ~430°C) compared to para-aramid. However PBO is UV-sensitive and should be used with a protective outer layer in outdoor applications.
Standard weave patterns are typically available from 50–100 m MOQ. Custom weave specifications, widths or areal weights require a minimum of 300 m. Contact us for sample requests (5–10 m samples available free of charge).
PBO fiber degrades with prolonged UV exposure. For outdoor applications it is typically used as an inner reinforcement layer with a UV-opaque outer fabric, or treated with UV-resistant topcoats. Contact our engineers for the appropriate configuration for your application.
Yes. PBO can be hybridized with carbon fiber, aramid or UHMWPE in the same fabric construction to balance cost, weight, ballistic performance and thermal resistance for your specific requirements.

Looking for the Ultimate Performance Fiber?

Request technical data sheets, free samples or a competitive bulk quote from our fiber specialists within 24 hours.